Manufacturers today rely on more connected technology than ever before. From automated production lines to ERP systems and real-time inventory tracking, IT is the backbone of modern manufacturing. But with this reliance comes new risks and challenges—especially for small to mid-sized operations without a dedicated IT department.
Here are the top 5 IT challenges manufacturers face in 2025—and how to solve them.
1. Outdated Systems That Can’t Keep Up
Many manufacturing businesses still rely on legacy systems that were never built for today’s pace. These outdated platforms often lack compatibility with newer operating systems, hardware, have limited support, and are more vulnerable to failures.
The fix:It’s time to assess your infrastructure. Modernizing your systems—whether it’s upgrading your servers, digitizing your shop floor, or migrating to cloud-based solutions—helps improve speed, security, and productivity.
2. Cybersecurity Threats Are on the Rise
The rise of connected machinery (IoT), remote monitoring, and cloud tools has opened new doors for cybercriminals. In 2025, ransomware and phishing attacks continue to target manufacturers at alarming rates.
The fix:Cybersecurity can’t be an afterthought. Every manufacturer needs up to date firewalls, endpoint protection, regular patching, and—most importantly—employee training. Partnering with an IT provider that specializes in manufacturing cybersecurity can dramatically reduce your risk.
3. Disconnected Systems and Data Silos
When equipment, departments, and software don’t talk to each other, inefficiency reigns. Disconnected systems lead to manual data entry, duplicate work, and decision-making based on outdated information.
The fix:Integrated solutions are key. Your ERP, CRM, inventory system, and production tools should work in harmony. An experienced IT team can help you identify integration gaps and recommend tools that streamline operations.
4. Lack of Proactive IT Support
Manufacturers can’t afford downtime—but many rely on “call-when-it-breaks” IT help or internal staff who aren’t tech experts. Delays in response time can mean missed deadlines and lost revenue.
The fix:Switch to a proactive IT support model. With 24/7 monitoring, regular maintenance, and rapid response when issues arise, manufacturers can minimize disruption and keep production moving.
5. Scaling Tech to Match Business Growth
As manufacturers grow, so do their IT needs. But scaling up—whether it’s adding locations, hiring new employees, or implementing new systems—can overwhelm in-house resources.
The fix:Partner with an IT provider who understands how to scale technology with your business. That means flexible infrastructure, scalable cloud solutions, and a roadmap that aligns with your growth goals.
Powering Milwaukee’s Manufacturers
At Stamm Tech, we specialize in helping manufacturers in the Milwaukee area overcome these challenges. From proactive cybersecurity to infrastructure upgrades and system integration, we provide IT support built for the shop floor and beyond.